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  • Model. BL490 MINI BRUSHLESS ELECTRIC WINCH
  • Model. BL490 MINI BRUSHLESS ELECTRIC WINCH
  • Model. BL490 MINI BRUSHLESS ELECTRIC WINCH

Model. BL490 MINI BRUSHLESS ELECTRIC WINCH

capacity: 490kg

Item Specification
Model BL490
Voltage/frequency 220V 50/60Hz
Speed 5-16m/min
Wire rope 30m (6mm × 30m)
Motor 2800W
Rated Load 490kg
Net weight 24kg
  • Product description
Product description

APPLICATION
Designed for structural members, curtain-wall glass, advertising boards and comparable materials, in storage yards and during freight transportation alike. The structure is compact, efficiency is high, weight is low and the power supply is easy to use, and the result is cost saved on every lift.

SPECIAL FEATURES
Motor system, permanent magnet brushless maglev drive
Industrial-grade permanent magnet brushless maglev motor, chosen so that damage is unlikely. Voltage is single-phase, 110V or 220V depending on the site. Power output is high, efficiency is high, and that pairing is what permits long time working. Temperature protection, overload protection and stepless speed regulation are all part of the equipment. Enameled wire endures 200 °C, which lifts working capacity 50% above the ED series.

Control, no capacitor, SCM-managed
Capacitor count is zero, and an SCM does the managing. Performance holds stable, the power factor runs high, and plug and pull wiring keeps operation as well as maintenance convenient and reliable.

Braking, ratchet plus resistive short circuit
Two braking methods act as a dual braking system, mechanical ratchet braking and resistive short-circuit control. Sintered brake material of high friction coefficient is what makes the motor durable, while a power failure or a winch failure brings immediate braking, and that is where high safety with long service life comes from.

Safety, limit switch cut-out
A limit switch trips once the hook passes the set lifting height, or the wire rope runs reversed. The machine is then protected and work stops.

Wire rope, imported top brand, 4x safety factor
Top brand imported wire rope is what the unit is fitted with. Safety factor works out at 4 times that of ordinary machines.

Gears, heat-treated bevel reduction, 3x strength
High efficiency bevel drive reduction gear transmits the load. Gears of this type go through special heat treatment, so strength reaches three times that of ordinary products.

Housing, single-piece die-cast aluminium, CNC machined
Motor and gearbox share one aluminum alloy die-casting piece, and its toughness is strong. CNC machining at high precision is what makes winch running smooth and noise low. A powder coating at the same grade as automobile finishes gives a nice appearance, and the unit remains compact.

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490kg Mini Brushless Electric Winch Model. BL490 Industry knowledge

GOODIDEA supplies the Model. BL490 MINI BRUSHLESS ELECTRIC WINCH and offers this 490 kg class winch from our China factory. The BL490 is engineered for single-phase sites where teams need a portable, high-efficiency unit for vertical lifting, inclined pulling and positioning of components without relying on three-phase power.

The complete drive, control and braking package is built as one unit: permanent-magnet brushless motor, SCM-managed control, dual braking and a one-piece die-cast aluminium housing. That makes the BL490 a practical choice for curtain-wall installation, structural member handling, advertising board work, storage yard duties and freight transport lifting.

Application fit and typical working conditions

The 490 kg rated load assumes a vertical or near-vertical lift with the rope correctly seated on the drum. The BL490 is not intended as a crane travel mechanism; it is a compact hoisting and pulling tool for construction and logistics crews. The 5-16 m/min speed range lets operators move light loads quickly and creep heavy or fragile pieces into position.

  • Curtain-wall glass and facade panel lifting
  • Structural steel and aluminium member handling
  • Large advertising board installation and removal
  • Storage yard lifting and loading and unloading support
  • Freight transport repositioning and tie-down tasks

Drive line and construction

The BL490 uses a permanent-magnet brushless motor with 2,800 W output. The motor is controlled without a start capacitor by an SCM-managed circuit, which keeps the power factor high and simplifies field wiring. Plug-and-pull connections make replacement of the control module straightforward.

Single-piece aluminium alloy die-cast motor and gearbox housing, CNC machined for smooth running and low noise, with an automotive-grade powder coat finish.

  • Heat-treated bevel reduction gears with three times the strength of ordinary gears.
  • Enameled wire rated for 200 degrees C, giving longer continuous working capacity above the earlier ED-series wound units.
  • Temperature protection and overload protection included as standard.

Specification and operating envelope

Parameter BL490 value
Rated load 490 kg
Motor 2,800 W permanent-magnet brushless motor
Voltage and frequency 220V 50/60Hz standard; 110V single-phase configuration available
Lifting speed 5-16 m/min
Wire rope 6 mm x 30 m, imported, 4x safety factor
Braking Mechanical ratchet plus resistive short-circuit braking
Protection Overload protection, temperature protection, limit switch cut-out
Net weight 24 kg

Braking, load control and operator safety

Two independent braking actions protect the load. The mechanical ratchet brake holds the drum when power is off, and resistive short-circuit braking brings the motor to a positive stop during fault or power-loss conditions. The sintered brake material is selected for consistent friction over repeated lifts.

A limit switch stops operation when the hook reaches the set lift height or when the rope runs in reverse. During commissioning we set this switch for your exact working range. Stepless speed regulation is included in the control circuit, allowing the operator to slow the load near the set point.

Controls, configuration and related brushless models

For project integration, the BL490 can be supplied with the control voltage matched to your site: 220V 50/60Hz is standard, and 110V single-phase is available. The SCM-managed control supports stepless speed regulation and can be adapted for remote pendant or customer control signals when the project specification is provided.

The BL490 sits in our Brushless Mini Electric winch range alongside Model. NS360/500 MINI BRUSHLESS ELECTRIC WINCH and the BL170, BL260 and BL340 variants. For chain-based vertical lifting, review our Mini Electric Hoist range.

Information we use to configure your solution

To turn the BL490 into a site-ready winch, we build the quotation around the actual working point. Please include the following project data in your enquiry:

  • Rated load and pulling or lifting angle
  • Rope length and end fitting such as hook, eye or spliced loop
  • Voltage, frequency and available electrical protection
  • Duty profile: lifts per hour, cycle time and ambient temperature
  • Control requirement: pendant, remote, interlock or automation signal
  • Mounting details: frame, drum position and fleet angle
  • Destination country and required documentation

Installation, acceptance and maintenance

Install the winch on a rigid anchor with the drum axis perpendicular to the lift direction and the rope paying off evenly. First-layer spooling is critical; do not let the rope wind over an already loaded layer. Check that the limit switch is set after the rope is tensioned.

For receiving inspection, use the nameplate rated load, brake hold test, limit-switch trip test and no-load current as the practical baseline. If your quality plan requires a witnessed test, specify that during project review.

Routine maintenance is limited to rope inspection for broken wires and corrosion, brake surface inspection, cleaning of electrical terminals and periodic function testing of the limit switch.

Frequently asked questions

QWhat does the 4x wire rope safety factor mean on the BL490?

The imported 6 mm wire rope is selected so that its minimum breaking force provides at least four times the rated working load. That margin gives the operator a higher tolerance for shock loads, rope wear and multi-layer spooling in site conditions.

QCan the BL490 be used with a 110V supply?

Yes. The brushless drive is single-phase and can be configured for 110V or 220V depending on the site. Specify the supply voltage at order stage so that the cable, control module and plug are matched to the installation.

QDoes the limit switch stop lowering as well as lifting?

The switch trips when the hook passes the set lifting height or when the wire rope runs in reverse. It is a protective cut-out for the machine and the load, and its set point is established during commissioning for the specific working range.

QIs the BL490 suitable for extended working periods?

The brushless motor, 200 degrees C insulation class and temperature protection are designed for longer running times than conventional wound motors. The safe duty level still depends on load, cycle frequency and ambient temperature, so include your duty profile in the enquiry and we will confirm the correct configuration.

QCan we order the BL490 with our own branding?

Yes. As an OEM manufacturer we can support customer branding, packaging and control interface details during project setup. Share the target market and expected order volume with our engineering team, and we will include the approved configuration in the proposal.